Connected Work Cell | Velotic

Connected Work Cell

Replace paper-based and PDF instructions with version-controlled, step-by-step digital workflows that are easy to author and update.

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Overview

Overview

By unifying data from multiple production sources and delivering digital, version-controlled instructions directly to the shop floor, ThingWorx Connected Work Cell (CWC) empowers operators and managers alike to achieve new levels of efficiency and quality. CWC is designed for rapid deployment and scalability, making it an essential tool for manufacturers seeking a competitive edge.

Share knowledge efficiently

Eliminate the confusion of paper documents, PDFs, and scattered digital files to reduce training burdens and minimize the risk of errors.

Improve productivity

Combine data from multiple sources to enable seamless workflows and real-time visibility - driving immediate impact on productivity and quality.

Reduce costs

Experience a reduction in scrap of up to 25% by gaining actionable insights into performance and enabling data-driven decisions for ongoing process optimization.

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Industrial engineers
Core Capabilities

Core capabilities

Digital, version-controlled work instructions

Create and execute standardized digital work instructions with multiple step types, replacing paper and disconnected documents. Built-in versioning and approvals ensure operators always execute the correct instruction.

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Guided, in-context operator execution

Ensure consistent, repeatable work using step-by-step guided execution with real-time feedback, timers, validation, and required signoffs. Smart tools, equipment, and data integration provide operators with the exact information they need, when they need it.

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Flexible routing across stations and products

Product- and route-based execution supports variations in products, processes, and stations without duplicating instructions. Multi-station and parallel execution enable complex assembly and fabrication workflows at scale.

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Work order driven execution and full traceability

Complete digital traceability of who performed each step, when, where, and for how long (and with what results) – ultimately improving quality, compliance, and auditability.

Built-in quality, data capture, and reporting

Integrated data capture and log sheets enable operators to record measurements, results, and checks during execution. Performance reporting compares target versus actual cycle times and provides step-level visibility for continuous improvement.

Enterprise-ready integration and deployment

Scalable, multi-site architecture is designed for rapid deployment and consistent rollout across plants and regions, with native integrations with ERP, PLM, machines, and smart tools available through the ThingWorx platform.

Velotic Portfolio

See how our products work together

Deliver the right information to the right people at the right time by connecting frontline execution with operational and asset intelligence.

Velotic portfolio options

Connected Work Cell + Asset Monitoring and Utilization (AMU)

Connect frontline execution with real-time asset intelligence.

What you get

Bring asset health directly into execution

AMU continuously monitors equipment status, health, and utilization, while CWC delivers that information directly within operator workflows and work instructions.

Respond faster to abnormal conditions

AMU identifies abnormal equipment conditions through alerts and monitoring, while CWC helps operators take corrective action through guided, step-by-step processes.

Improve uptime and workforce productivity

Together, they connect machine intelligence with operator execution, helping teams reduce downtime, improve consistency, and keep production running smoothly.

See AMU

Connected Work Cell + Real-time Production Performance Monitoring (RTPPM)

Turn production insights into frontline action.

What you get

Connect performance data to operator workflows

RTPPM delivers real-time visibility into production performance, OEE, losses, and bottlenecks, while CWC provides the digital execution environment where improvements are put into practice.

Identify issues and standardize responses

RTPPM helps teams uncover performance losses and root causes, while CWC ensures operators follow consistent, version-controlled processes designed to address those challenges.

Accelerate continuous improvement

Together, they create a closed loop between operational visibility and execution, helping manufacturers turn performance insights into measurable improvements across lines, plants, and teams.

Learn more about RTPPM

Connected Work Cell + Kepware Server

Transform connected machine data into guided operator execution.

What you get

Connect machines, tools, and systems to the shop floor

Kepware provides access to industrial data from machines and control systems, while CWC combines that information with work orders, smart tools, and digital work instructions in a single operator experience.

Deliver real-time, in-context guidance

Machine data captured through the connectivity layer can be incorporated directly into CWC workflows, helping operators make decisions with greater confidence and accuracy.

Improve traceability and execution consistency

Together, they connect machine, production, and operator data in a unified execution environment, capturing production, quality, and execution information while supporting compliance, auditability, and continuous improvement.

Explore Kepware Server
Resources

Resources

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Case Studies

Case studies

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FAQs

Frequently asked questions

How is Connected Work Cell different from traditional work instructions?

ThingWorx Connected Work Cell replaces paper-based and PDF instructions with digital, version-controlled workflows that deliver step-by-step guidance directly to operators. This helps ensure employees always have access to the latest approved procedures while reducing errors, rework, and time spent searching across multiple systems.

Can Connected Work Cell work with our existing manufacturing systems?

Yes. Connected Work Cell is designed to integrate with systems such as ERP, MES, PLM, and smart tools, bringing information together from multiple sources into a unified operator experience. By combining production data and digital work instructions, manufacturers can improve visibility, traceability, and execution across operations.

Is Connected Work Cell scalable across multiple sites?

Yes. Connected Work Cell is built for rapid deployment and repeatable rollout across plants, sites, and geographies. With cloud and on-premises deployment options, manufacturers can scale their digital work instruction strategy while maintaining consistency across operations.

Do we need to recreate our existing work instructions?

No. Existing work instructions stored in Word, Excel, PowerPoint, or PDF formats can be imported as attachments or automatically converted to HTML. This allows manufacturers to digitize and standardize instructions without starting from scratch.

How does Connected Work Cell help address workforce challenges?

Connected Work Cell captures and standardizes critical operational knowledge in a centralized digital platform. By providing guided, in-context instructions, it helps accelerate onboarding, reduce training time, and support less experienced workers while preserving institutional knowledge.