Real-time Production Performance Monitoring
Gain real-time visibility into production performance across assets, lines, and plants.
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Overview
Real-time production performance monitoring (RTPPM) connects data, people, and processes to improve manufacturing performance.
Improve Overall Equipment Effectiveness (OEE)
Monitor production performance in real time and gain visibility into the factors affecting availability, performance, and quality to drive continuous improvement.
Reduce performance losses
Identify underperforming assets, production bottlenecks, downtime events, and quality issues that impact throughput and operational efficiency.
Increase operational transparency
Create a unified view of production performance across assets, lines, shifts, and plants so teams can make faster, more informed decisions.
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Core capabilities
KPI monitoring and visualization
Monitor production KPIs including OEE, MTBF, MTTR, and OEE through prebuilt dashboards designed to provide real-time operational visibility.
Production performance analytics
Analyze performance across availability, throughput, and quality metrics to understand where losses occur and where improvement opportunities exist.
Root cause analysis
Use drill-down dashboards, filters, reason trees, and detailed KPI views to investigate downtime, performance losses, and quality issues.
Real-time production visibility
Gain a holistic view of production performance across assets, lines, plants, shifts, and crews from a centralized application.
Performance reporting and data export
Trend production performance over time and export operational data to support deeper analysis and custom reporting requirements.
See how our products work together
Connect production performance with frontline execution, asset intelligence, and industrial data to uncover losses, improve OEE, and drive continuous improvement.
RTPPM + Connected Work Cell (CWC)
Turn production performance insights into more consistent frontline execution.
What's included:
Real-time visibility into execution performance
RTPPM monitors production, downtime, waste, and KPIs, while CWC captures step-level execution data and compares target versus actual cycle times.
Faster response to production losses
RTPPM helps teams identify bottlenecks and understand the causes of downtime or underperformance. CWC delivers version-controlled, step-by-step instructions that support a consistent operator response.
A stronger foundation for continous improvement
Together, they connect performance insights with frontline workflows, helping teams standardize execution, track results, and improve productivity and quality over time.
Explore CWCRTPPM + Asset Monitoring and Utilization (AMU)
Combine production performance with real-time asset intelligence.
What you get
A more complete view of operations
RTPPM provides real-time visibility into production performance across assets, lines, and plants, while AMU monitors asset health, status, and utilization.
Faster identification of performance issues
RTPPM captures and analyzes downtime, waste, production losses, and OEE data, while AMU alerts teams when abnormal asset conditions occur.
Deeper troubleshooting and analysis
KPI dashboards, drilldowns, alarms, and historical trends help teams investigate issues, identify patterns, and prioritize opportunities to improve uptime and production performance.
Explore AMURTPPM + Kepware Server
Transform connected machine data into real-time production intelligence.
What you get
Connectivity to existing production assets
Kepware connects brownfield assets and industrial equipment, giving RTPPM access to the production data needed to monitor performance across machines, lines, and plants.
Automated, contextualized performance data
RTPPM captures and contextualizes production information to calculate and visualize KPIs such as OEE, availability, performance, and quality.
Real-time insight into production losses
Connected machine data supports dashboards, alerts, event reporting, and drilldowns that help teams identify downtime, waste, and underperforming assets more quickly.
Explore Kepware ServerResources
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Velotic Day
Join us on at LEGOLAND Hotel & Conference in Billund for Velotic Day - a full day dedicated to operational excellence, digital transformation, and the future of manufacturing.
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Meet Velotic at Rockwell Automation Fair 2026
Boston, MA | Booth #1509
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Meet Velotic at MWorX US
Join Velotic at MWorX US in Chicago for conversations focused on the challenges and opportunities shaping modern manufacturing. Connect with senior industry leaders, explore strategies for improving operational performance and competitiveness, and discover practical ways to accelerate digital transformation and create value faster.
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Webinar: Delivering Customer Value with the Next Evolution of Industrial AI
Hear practical lessons from the field and learn how organizations are preparing data, accelerating AI initiatives, and achieving faster time to value.
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Meet Velotic at SCOPE Manufacturing Summit
Connect with the Velotic team at SCOPE Manufacturing Summit and explore how smarter digital solutions can help address today’s manufacturing challenges.
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Boost your manufacturing throughput with digital continuous improvement
By digitizing their continuous improvement efforts, manufacturers can provide actionable feedback to frontline workers, empowering them to immediately identify problems and direct their efforts at the highest priority issues.
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From theory to reality: How to harness the power of connected field assets
A recipe for success when deploying IIoT for service optimization
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Flipping the script: How IoT is transforming the service industry
By enabling remote diagnostics, ensuring a robust parts inventory and providing access to off-site expert assistance, service optimization has never been simpler.
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IMA Builds New Value for Themselves and Their Customers Using IIoT
Unlocking Efficieny Gains for Customers through Advanced Analytics and predictive Maintenance
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ThingWorx Delivers IoT Business Transformation to Sysmex
Sysmex deployed the ThingWorx platform for its IoT business transformation, enabling transformative connected solutions and data analysis IoT previously beyond reach.
Case study
Case studies
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ThingWorx Delivers IoT Business Transformation to Sysmex
Sysmex deployed the ThingWorx platform for its IoT business transformation, enabling transformative connected solutions and data analysis IoT previously beyond reach.
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IMA Builds New Value for Themselves and Their Customers Using IIoT
Unlocking Efficieny Gains for Customers through Advanced Analytics and predictive Maintenance
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Drillmec Bores into the Future with IoT-enabled Insights
ThingWorx powers the next generation of service and engineering excellence in oil and gas exploration
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Driving Efficiency at Tofas with ThingWorx
Discover how the implementation of ThingWorx and DVM has enabled Tofaş to experience a great increase in efficiency, safety, savings, and energy optimization.
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Streamlined Data Systems Accelerate Woodward’s Digital Transformation
Woodward, Inc. is the world's oldest and largest independent designer, manufacturer, and service provider of control systems and control system components.
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Sunbelt Rentals Transforms Its Business with IoT Fleet Management
Leveraging ThingWorx, Sunbelt Rentals aggregated all of their fleet’s telematics data onto a single platform and made it available across the enterprise.
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Global packaging manufacturer improves efficiency and reduces downtime with industrial IoT
A leading packaging company leveraged Kepware to secure OT networks and unify data across all facilities—without replacing legacy equipment.
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Brembo Races Towards Digital Transformation with Innovative IoT Use Cases
Brembo scaled ThingWorx and Kepware use cases rapidly across their production lines and equipment, beginning with just three lines and working their way up to 75.
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Bell and Howell Drives Innovation with IoT Process Automation
Bell and Howell drives innovation using IoT process automation to deliver proactive service and predictive maintenance.
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Carlsberg Leverages IoT to Improve OEE and Launch Their Digital Transformation Journey
To improve performance of their manufacturing lines, Carlsberg needed a consistent, streamlined solution for tracking production data across its 28 brewing facilities throughout the globe. Learn how they leveraged ThingWorx, Kepware, and Microsoft to improve OEE by unlocking real-time performance monitoring and predictive maintenance across brewing facilities.
Frequently asked questions
What is Real-Time Production Performance Monitoring?
RTPPM is a production monitoring solution that captures and visualizes operational data in real time, helping manufacturers track KPIs, identify performance losses, and improve production efficiency.
What metrics can RTPPM monitor?
RTPPM provides monitoring and analysis for key production metrics such as OEE, MTBF, MTTR, OOE, availability, performance, and quality.
How does RTPPM help manufacturers improve performance?
RTPPM provides visibility into production operations, helping teams identify underperforming assets, investigate root causes of performance losses, and make data-driven decisions that improve throughput, efficiency, and overall factory performance.