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Software that helps manufacturers of distinct, countable items manage production routing, order execution, quality, traceability, scheduling, and operational performance. By connecting equipment, production systems, and operational data, manufacturers can digitize paper travelers, maintain the genealogy record, and respond faster to deviations. Velotic combines Proficy, Kepware, and ThingWorx to create a connected manufacturing environment that supports real-time operational intelligence.

","title":"What is discrete manufacturing software?"},{"body":"

An MES sits between planning and the shop floor: it takes the order from ERP, drives the route and work instructions to the operator, records what actually happened, and hands the result back. In discrete production, where each unit is distinct and often serialized, that record is the traceability evidence. Proficy Smart Factory delivers value across process, discrete and mixed manufacturing operations.

","title":"What is a Manufacturing Execution System (MES) and why does discrete production need one?"},{"body":"

Digitizing route operations, work instructions, BOMs, and specifications means a changeover is a configuration change rather than a new paper packet. Scheduling optimizes throughput against changeover time, and the WIP view keeps every in-flight order visible when the mix shifts mid-week.

","title":"How does the software handle high-mix, low-volume production?"},{"body":"

Traceability runs at the operation level as well as end-to-end material genealogy, navigable backward and forward — so you can move from a finished serial number to every material and operation that produced it, or from a suspect lot forward to everything it went into.

","title":"How does traceability and material genealogy work?"},{"body":"

Yes. Standardized workflows and automated route creation integrate with existing ERP, PLM, and enterprise systems so shop-floor execution and enterprise planning work from the same data. Kepware connects machine tools, PLCs, and test equipment over their native protocols, so device data reaches those applications without an integration project per device family.

","title":"Can it integrate with our existing ERP and PLM systems?"},{"body":"

Proficy Smart Factory is a suite of cloud-based and on-premises applications, and the wider portfolio offers architecture flexibility including single machines, remote substations, and complex distributed networks that span multiple factories and geographies.

","title":"Is the software available in the cloud or on premises?"},{"body":"

Labor records are digitized by labor type — setup, running, rework — so the cost reported is what the job actually consumed rather than what the standard assumed.

","title":"How does the software help capture the true cost of labor?"},{"body":"

Simple installation, easy-to-use web clients, and nearly instant upgrades support fast time-to-value. Reported customer results include $5M in annual quality improvement savings, $10M in energy savings over five years, 90% waste reduction, and an 80% decrease in downtime.

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